Day 104: Electrical Wiring and Devices on Roof – Day 8
Projects
- PVC electrical wire conduit system on roof with junction boxes
Project Status
- Finished
Time Spent
- 12 Hours
Steps Taken
- Run wires through roof of van
- Install plastic trim around hole into van to protect wires
- Run wires through PVC conduit system using fish tape wire puller
- Pull wires through PVC conduit system
- Add wire gland for passenger security camera to ensure it is waterproof
- Connect PVC pipes together
- Cover wires with heat gun and tubing where wire was exposed due to stripping
- Solder seal last LED light hot red wire and neutral black wire together
- Cover all junction boxes
- Cement all remaining PVC parts together
- Add metal zip ties and tighten around entire PVC conduit system
Plans For Tomorrow
- Start work on roof storage system
Materials Used
- Keep in mind that prices frequently fluctuate.
- It’s common for products to be delisted on Amazon. If you find a delisted product, please Email Me at steve@campervanfreedom.com and I will fix it.
![letsFix 3/4" PVC Pipe, DIY PVC Projects for the Home, Garden, Greenhouse, Farm and Workshop, Sch. 40 Furniture Grade, White [40" x 10 Pack]](https://i0.wp.com/campervanfreedom.com/wp-content/uploads/2024/04/517F0g8RpPL._AC_SL1001_.jpg?resize=150%2C150&ssl=1)
Tools Used
Dewalt DCD794B 20V MAX ATOMIC COMPACT SERIES Brushless Lithium-Ion 1/2 in. Cordless Drill Driver
Our shortest 20V MAX Drill Driver at 5.88 in. (tool head length only) to access hard to reach areas
DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece
DEWALT drill bit set has connectable accessory storage system to optimize storage space
Brushless motor for efficient performance and runtime
NEIKO 10048A Security Bit Set 100-Piece Set
These bits are made of a high-quality chrome vanadium steel for strong hardness that can withstand more torque, reduce wear-outs, ensure longevity, and durability!
DEWALT DWHT70263M Ergonomic Push Button Locking Folding Metric Hex Key Set
Push-button locking feature locks in three positions at 90°, 135°, and 180°
Pictures
Short Video
Long Form Article
I dedicated a full 12 hours on the eighth day to successfully complete the installation of a PVC electrical wire conduit system along with junction boxes on the roof of my van. This installation is a crucial part of my van conversion project, ensuring safe and efficient electrical routing. 🛠️
Steps Taken:
- Initiating Installation: Started by running wires through the roof of the van. 🏗️
- Protecting the Wires: Installed plastic trim around the entry hole into the van to safeguard the wires. 🛡️
- Routing Wires: Employed a fish tape wire puller for threading wires through the PVC conduit system. 🎣
- Securing the System: Added a waterproof wire gland for the passenger security camera. 💦📸
- Assembling PVC Pipes: Connected all PVC pipes and sealed them. 🔗
- Insulating Exposed Wires: Used a heat gun and tubing to cover exposed wires after stripping. 🔥
- Soldering Connections: Solder sealed the last LED light’s hot red wire and neutral black wire. 🪛
- Finalizing the Setup: Covered all junction boxes and cemented any remaining PVC parts together. 📦
- Reinforcing with Ties: Added metal zip ties and tightened around the entire PVC conduit system for extra security. 🛠️
Materials Used:
- REOLINK IP Security Camera Outdoor – https://amzn.to/4aoVLpP 📹
- San-Young LED Tractor Work Lights – https://amzn.to/49AOt0P 💡
- Sealproof Electrical Outlet Box – https://amzn.to/3PRy6WE 🔲
- 1-Gang Rectangular Stamped Weatherproof Cover – https://amzn.to/49pwN8w 🛡️
- MAKERELE Cord Grip Cable Glands Kit – https://amzn.to/49qbPX0 🔗
- Solder Seal Wire Connectors – https://amzn.to/4apIb5l 🔥
- GS Power 12 Gauge Stranded Wire – https://amzn.to/3J8GMnT 🔌
- Jadaol Cat 6 Ethernet Cable 50 ft – https://amzn.to/43SABxJ 🌐
- 3/4″ PVC Pipe [40″ x 10 Pack] – https://amzn.to/3vH2GLN 🚰
- 3/4 Inch White 2-Way PVC Male Adapter Pipe Fittings – https://amzn.to/43ZQjah 🔩
- 3/4″ 45 Degree PVC Elbow Fitting – https://amzn.to/43Zkizl ⚙️
- 3/4″ PVC Pipe Fitting Adapter Connector Union Coupling – https://amzn.to/4aQtYyk 🔧
- Stainless Steel Cable Tie Gun With 100PCS Stainless Steel Cable Ties – https://amzn.to/3JgtPZe 🛠️
- 11.8 Inch Metal Zip Tie (With Screw Hole Base) – https://amzn.to/4aBldsm 🏷️
- Oatey-31012, 4 oz, Clear PVC Cement – https://amzn.to/3VXiK75 🪣
- GE Advanced Silicone Caulk – https://amzn.to/3WghqMP 🧴
- Amazon Basics Electrical Tape, 3/4-inch by 60-feet – https://amzn.to/3VZSzwA 🎞️
- Junction Box IP65 Waterproof 11.42×8.27×3.94 inch – https://amzn.to/4aW3f3x 📦
- Junction Box IP65 Waterproof ABS Plastic Electrical Project Case – https://amzn.to/4d3dFjE 📦
- Heat Shrink Tubing Kit – https://amzn.to/444C5VP 🔥
- Door Edge Guard Black U Shape Trim – https://amzn.to/3W3SXtJ 🚪
- Automotive Door Edge Trim L Shaped Trim – https://amzn.to/446Udyg 🚗
Tools Used:
- Dewalt DCD794B 20V MAX ATOMIC COMPACT SERIES Brushless Lithium-Ion 1/2 in. Cordless Drill Driver – https://amzn.to/3xdrGLh 🛠️
- DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece – https://amzn.to/3TBApOS 🌀
- 9.0Ah Replacement for Dewalt 20v/60v Max Battery – https://amzn.to/3PHncTz 🔋
- DEWALT 20V MAX Cordless Impact Driver Kit, Brushless, 1/4″ Hex Chuck, 2 Batteries and Charger (DCF787C2) – https://amzn.to/3vw5dbP 🛠️
- NEIKO 10048A Security Bit Set 100-Piece Set – https://amzn.to/4aGL1mj 🔧
- DEWALT DWHT70263M Ergonomic Push Button Locking Folding Metric Hex Key Set – https://amzn.to/3vuezow 🔑
- Milwaukee 49-22-4185 All Purpose Professional Ice Hardened Hole Saw Kit 28 Piece – https://amzn.to/3VXgRXJ 🪚
- DOWELL 10-22 AWG Wire Stripper – https://amzn.to/3w1mFoB 🔪
- VEVOR 1/2″ Drive Impact Socket Set – https://amzn.to/3Urehbi 🔧
- HORUSDY 6-Piece Impact Grade Power Drill Sockets Adapter Sets – https://amzn.to/3JttEdk 🔩
- DEWALT 20V MAX Heat Gun, Cordless, Up to 990 Degrees, 42 Minutes of Run Time, LED Light, Bare Tool Only (DCE530B) – https://amzn.to/3TFUvHu 🔥
- DEWALT 20V MAX Battery, 6 Ah – https://amzn.to/4b22KVt 🔋
📅 Plans For Tomorrow:
I will begin work on the roof storage system, aiming to maximize the utility and space efficiency of my van. 🚀