Day 97: Electrical Wiring and Devices on Roof – Day 3

A man assembling security camera mounts next to his Ford Transit campervan in the vast desert landscape of Phoenix, AZ, embodying self-reliance and adventure.

Projects

  • Creating DIY security camera roof mounts for passenger side security camera

Project Status

  • Not complete

Time Spent

  • 8 Hours

Steps Taken

  1. Unbox and assemble WEN drill press
  2. Drill larger holes in exterior extrusion corner brackets for 80/20
  3. Mount corner brackets one existing security camera mount
  4. Create bracket for front hole of security camera on mount and attach it
  5. Measure, cut, and drill aluminum brackets for remaining DIY security camera mounts
  6. Measure and cut 80/20 aluminum extrusion for remaining DIY security camera mounts

Materials Used

  • Keep in mind that prices frequently fluctuate.
  • It’s common for products to be delisted on Amazon. If you find a delisted product, please Email Me at steve@campervanfreedom.com and I will fix it.
Medium Strength Thread Locker 243, Lock & Seal Nuts, Bolts, Fasteners and Metals, Blue Threadlocker Against Losening and Leakage(50ml) (50)

Medium Strength Thread Locker 243

Threadlocker: Thread locker has strong adhesion and can fix screws, nuts, and metal fasteners to prevent loosening due to vibration.
$8.99
TRANSIT VAN LOW PRO ROOF RACK | 148" HIGH ROOF EXTENDED

Transit Van Low Pro Roof Rack | 148″ High Rook Extended

The 148” High Roof Extended Low Pro Ford Transit Roof Rack is aerodynamic, completely adjustable, and easy to install. If you are looking for a premium quality roof rack at an affordable price – you’ve found it!
$1,995
12 Pieces Square Aluminum Flat Bar, 1/8" Thickness X 1.2" Width X 12" Length Square Aluminum Bar, 6061 Aluminum Flat Plate, 3mm X 30mm X 305mm T6511 Solid New Mill Stock

12 Pieces Square Aluminum Flat Bar, 1/8″ Thickness X 1.2″ Width X 12″ Length

Aluminum flat bar is made of aluminum 6061 which has a excellent corrosion resistance performance,lightweight and sturdy.
$21.52

Tools Used

Dewalt DCD794B 20V MAX ATOMIC COMPACT SERIES Brushless Lithium-Ion 1/2 in. Cordless Drill Driver (Tool Only)

Dewalt DCD794B 20V MAX ATOMIC COMPACT SERIES Brushless Lithium-Ion 1/2 in. Cordless Drill Driver

Our shortest 20V MAX Drill Driver at 5.88 in. (tool head length only) to access hard to reach areas
$89.79
DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece (DW1361)

DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece

DEWALT drill bit set has connectable accessory storage system to optimize storage space
$26.14
DEWALT 12-Inch Miter Saw, 15-Amp, Single Bevel, Compound (DWS715)

DEWALT 12-Inch Miter Saw, 15-Amp, Single Bevel, Compound (DWS715)

Stainless-steel miter detent plate of 12-inch miter saw blade comes with 14 positive stops
$249
DEWALT Miter Saw Stand, Heavy Duty with Miter Saw Mounting Brakets, Tool Only (DWX725B)

DEWALT Miter Saw Stand, Heavy Duty with Miter Saw Mounting Brakets (DWX725B)

Compact design of DEWALT miter saw stand allows easy transport and storage
$143.17
COMOWARE Circular Miter Saw Blade - 12-inch 100 Tooth TCG Metal Saw Blade, 1 inch Arbor Heavy Duty for Aluminum and Non Ferrous Metals

COMOWARE Circular Miter Saw Blade – 12-inch 100 Tooth TCG Metal Saw Blade

UNIQUE DESIGN: Silencer groove, reduce vibration and noise, Smooth Cutting, High Hardness Carbide Tip, provide a longer service life. TCG Design,Triple Chip Grind includes a 15-degree hook angle.
$29.99
NEIKO 10048A Security Bit Set 100-Piece Set Cr-V Steel 1/4-inch Adapters Phillips Slotted Hex Torx Star Tamperproof Pozi Square Spanner Torque Tri-Wing Clutch Spline Wing Nut, Security Torx Bit Set

NEIKO 10048A Security Bit Set 100-Piece Set

These bits are made of a high-quality chrome vanadium steel for strong hardness that can withstand more torque, reduce wear-outs, ensure longevity, and durability!
$15.99
DEWALT DWHT70263M Ergonomic Push Button Locking Folding Metric Hex Key Set

DEWALT DWHT70263M Ergonomic Push Button Locking Folding Metric Hex Key Set

Push-button locking feature locks in three positions at 90°, 135°, and 180°
$12.97

Notes

  • I destroyed my hands in new and exciting ways with my new drill press.

Short Video

Plans For Tomorrow

  • Install more PVC conduit on roof and run wires from LED lights and security cameras through it

Long-Form Article

In the serene yet expansive deserts of Phoenix, AZ, the security of my campervan not only provides peace of mind but is an absolute necessity. Driven by a blend of necessity and passion for DIY, I embarked on an intricate project to construct DIY security camera mounts specifically for the passenger side of my van. This endeavor, though rife with challenges, has been a rewarding journey into the heart of DIY craftsmanship and self-reliance. Below, I share an in-depth account of my project’s progression, from its inception to its current state, detailing each step, the materials and tools employed, and offering insights into the challenges encountered along the way.

A spacious garage workshop with a variety of power tools and a security camera mount in progress, showcasing the DIY spirit of a campervan enthusiast in Phoenix, AZ.

Project Overview

  • Status: In Progress
  • Time Invested: 8 Hours

Step-by-Step Guide

  1. Workspace Preparation: The journey began with the unboxing and setup of my WEN drill press, a pivotal tool for the precise drilling tasks ahead. The benchtop drill press, with its heavy-duty 1-inch thick cast iron base, features predrilled holes for effortless mounting, embodying the mantra, “remember when power tools were actually powerful.”
  2. Bracket Preparation: I drilled larger holes into the exterior extrusion corner brackets, ensuring they fit the 80/20 aluminum extrusion system perfectly, thus laying a robust foundation for the security camera mounts.
  3. Initial Assembly: The corner brackets were then affixed to an existing security camera mount, marking the preliminary phase of the camera’s strategic placement.
  4. Front Hole Bracket Fabrication: A bespoke bracket for the front hole of the security camera mount was designed and attached, guaranteeing the camera’s stability.
  5. Aluminum Bracket Crafting: Leveraging precise measurements, I meticulously cut and drilled aluminum brackets for the additional DIY security camera mounts, a testament to the versatility and reliability of the WEN drill press series.
  6. Extrusion Trimming: The 80/20 aluminum extrusion was measured and sawed, forming the structural core of the additional mounts, showcasing the drill press series’ spacious and cast iron worktable bevels.

Materials and Tools

The project required a diverse assortment of materials and tools, ranging from DEWALT products special offers like the DEWALT titanium nitride coated drill bit set to the REOLINK IP security camera, which served as a specific product focus. Notably, the Transit Van Low Pro Roof Rack provided an exceptional foundation for the security configuration.

Materials Utilized:

  • 60Pcs 1/4-20 x 3/4″ Button Head Socket Cap Bolts Screws, complementing the 80/20 aluminum extrusion.
  • Small Parts 18-8 Stainless Steel Flat Washer (Pack of 100), enhancing the durability of the setup.
  • The Hillman Group 300018 1/4″ Split Lock Washer, Steel, 100 Pieces, ensuring a vibration-proof and secure assembly.

Crucial Tools:

  • DEWALT DCD794B 20V MAX ATOMIC COMPACT SERIES Drill Driver, embodying efficiency and power.
  • WEN 4208T 8-Inch 5-Speed Cast Iron Benchtop Drill Press, whose powerful induction motor features ball bearings, cast iron worktable bevels 45 degrees for versatility, and on-board chuck key storage for convenience.
Inside a Ford Transit campervan, a well-organized DIY workspace with tools for assembling security camera mounts highlights efficient use of space and creativity.

Personal Insights

This project not only challenged my technical prowess but also tested my resilience. The drill press, especially, was a steep learning curve that, as humorously noted, “destroyed my hands in new and exciting ways.” Despite the hurdles faced, the project stands as a testament to the robust and indomitable spirit of DIY that defines Project Freedom.

Looking Ahead

The project remains incomplete, with further steps including the installation of the remaining camera mounts and the integration of the security system with the van’s electrical framework. For continuous updates on this and other projects in my journey toward campervan liberation, please review the information about our warranties and stay connected with our friendly customer support line detailed on campervanfreedom.com.

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