Day 104: Electrical Wiring And Devices On Roof - Day 8

Long Form Article

I dedicated a full 12 hours on the eighth day to successfully complete the installation of a PVC electrical wire conduit system along with junction boxes on the roof of my van. This installation is a crucial part of my van conversion project, ensuring safe and efficient electrical routing. ?️

Steps Taken:

1. Initiating Installation: Started by running wires through the roof of the van. ?️
2. Protecting the Wires: Installed plastic trim around the entry hole into the van to safeguard the wires. ?️
3. Routing Wires: Employed a fish tape wire puller for threading wires through the PVC conduit system. ?
4. Securing the System: Added a waterproof wire gland for the passenger security camera. ??
5. Assembling PVC Pipes: Connected all PVC pipes and sealed them. ?
6. Insulating Exposed Wires: Used a heat gun and tubing to cover exposed wires after stripping. ?
7. Soldering Connections: Solder sealed the last LED light's hot red wire and neutral black wire. ?
8. Finalizing the Setup: Covered all junction boxes and cemented any remaining PVC parts together. ?
9. Reinforcing with Ties: Added metal zip ties and tightened around the entire PVC conduit system for extra security. ?️

Materials Used:

• REOLINK IP Security Camera Outdoor - https://amzn.to/4aoVLpP ?
• San-Young LED Tractor Work Lights - https://amzn.to/49AOt0P ?
• Sealproof Electrical Outlet Box - https://amzn.to/3PRy6WE ?
• 1-Gang Rectangular Stamped Weatherproof Cover - https://amzn.to/49pwN8w ?️
• MAKERELE Cord Grip Cable Glands Kit - https://amzn.to/49qbPX0 ?
• Solder Seal Wire Connectors - https://amzn.to/4apIb5l ?
• GS Power 12 Gauge Stranded Wire - https://amzn.to/3J8GMnT ?
• Jadaol Cat 6 Ethernet Cable 50 ft - https://amzn.to/43SABxJ ?
• 3/4″ PVC Pipe [40″ x 10 Pack] - https://amzn.to/3vH2GLN ?
• 3/4 Inch White 2-Way PVC Male Adapter Pipe Fittings - https://amzn.to/43ZQjah ?
• 3/4″ 45 Degree PVC Elbow Fitting - https://amzn.to/43Zkizl ⚙️
• 3/4″ PVC Pipe Fitting Adapter Connector Union Coupling - https://amzn.to/4aQtYyk ?
• Stainless Steel Cable Tie Gun With 100PCS Stainless Steel Cable Ties - https://amzn.to/3JgtPZe ?️
• 11.8 Inch Metal Zip Tie (With Screw Hole Base) - https://amzn.to/4aBldsm ?️
• Oatey-31012, 4 oz, Clear PVC Cement - https://amzn.to/3VXiK75 ?
• GE Advanced Silicone Caulk - https://amzn.to/3WghqMP ?
• Amazon Basics Electrical Tape, 3/4-inch by 60-feet - https://amzn.to/3VZSzwA ?️
• Junction Box IP65 Waterproof 11.42x8.27x3.94 inch - https://amzn.to/4aW3f3x ?
• Junction Box IP65 Waterproof ABS Plastic Electrical Project Case - https://amzn.to/4d3dFjE ?
• Heat Shrink Tubing Kit - https://amzn.to/444C5VP ?
• Door Edge Guard Black U Shape Trim - https://amzn.to/3W3SXtJ ?
• Automotive Door Edge Trim L Shaped Trim - https://amzn.to/446Udyg ?

Tools Used:

• Dewalt DCD794B 20V MAX ATOMIC COMPACT SERIES Brushless Lithium-Ion 1/2 in. Cordless Drill Driver - https://amzn.to/3xdrGLh ?️
• DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece - https://amzn.to/3TBApOS ?
• 9.0Ah Replacement for Dewalt 20v/60v Max Battery - https://amzn.to/3PHncTz ?
• DEWALT 20V MAX Cordless Impact Driver Kit, Brushless, 1/4" Hex Chuck, 2 Batteries and Charger (DCF787C2) - https://amzn.to/3vw5dbP ?️
• NEIKO 10048A Security Bit Set 100-Piece Set - https://amzn.to/4aGL1mj ?
• DEWALT DWHT70263M Ergonomic Push Button Locking Folding Metric Hex Key Set - https://amzn.to/3vuezow ?
• Milwaukee 49-22-4185 All Purpose Professional Ice Hardened Hole Saw Kit 28 Piece - https://amzn.to/3VXgRXJ ?
• DOWELL 10-22 AWG Wire Stripper - https://amzn.to/3w1mFoB ?
• VEVOR 1/2" Drive Impact Socket Set - https://amzn.to/3Urehbi ?
• HORUSDY 6-Piece Impact Grade Power Drill Sockets Adapter Sets - https://amzn.to/3JttEdk ?
• DEWALT 20V MAX Heat Gun, Cordless, Up to 990 Degrees, 42 Minutes of Run Time, LED Light, Bare Tool Only (DCE530B) - https://amzn.to/3TFUvHu ?
• DEWALT 20V MAX Battery, 6 Ah - https://amzn.to/4b22KVt ?

? Plans For Tomorrow:

I will begin work on the roof storage system, aiming to maximize the utility and space efficiency of my van. ?