My van build

My Camper Van Electrical System

My Ford Transit electrical system uses two Lossigy 400Ah batteries, four Rich Solar 200W roof panels and Victron charging equipment. Here are the parts I used, how they fit together, and why I replaced my original Renogy charger with two Victron Orions.

Explore Each Part of the Electrical System

Follow the build through storage, charging, distribution, monitoring and the devices in the van.

2 × 400AhLossigy batteries used
4 × 200WRich Solar panels on the roof
2 × OrionReplacement DC–DC chargers

How a Camper Van Electrical System Works

The house batteries supply the living area between charging opportunities. Roof solar, vehicle charging and external AC replenish them. The wiring connects these sources to the batteries and loads, with the inverter providing AC from stored DC energy.

It helps to separate the system into five jobs:

  • Storage: the house battery holds energy between charging opportunities.
  • Charging: equipment manages incoming energy from solar, the vehicle or an AC supply.
  • Distribution: cables, bus bars and branch circuits connect the sources and loads.
  • Conversion: an inverter supplies AC from the battery; a battery charger converts incoming AC for charging.
  • Monitoring: measurements show what is entering or leaving the battery.

Estimate Daily Energy Use

Start with the devices you want to power. Record whether each uses DC or AC, its operating watts and its time in use. Multiply watts by hours to estimate watt-hours, then add the devices for a daily energy total.

The examples below are hypothetical. They show why running time matters: a 300W device used for ten minutes consumes less energy than a 20W light used for five hours.

Hypothetical loadPowerTimeEnergy
Example A20W5 hours100Wh
Example B60W2 hours120Wh
Example C300W10 minutes50Wh

Keep the measurement point with each value. An appliance-side reading covers the appliance; a battery-side reading also includes losses within that measured path. Use a consistent basis when adding the totals.

Battery Capacity and Inverter Output Answer Different Questions

Battery capacity describes stored energy; inverter output describes the AC load the inverter can supply. A larger inverter does not extend battery runtime on its own.

Nominal voltage multiplied by amp-hours gives nominal watt-hours. The battery storage guide explains that calculation and how it relates to runtime.

The MultiPlus has separate inverter and charging ratings. The AC power guide explains its 3000VA, 12V and 120A labels.

Charging From the Vehicle: My Renogy to Victron Change

A DC–DC charger manages charging from the vehicle electrical system into the house batteries.

I first bought and tried the Renogy DC–DC charger because it cost less than the two Victron Orion chargers.

The Renogy burned out at the input terminals connected to the vehicle battery, so I replaced it with two Victron Orion DC–DC chargers. The vehicle-charging guide follows that change.

Solar Charging Has Its Own Controller

My four Rich Solar 200W roof panels have a combined 800W nameplate rating. Their charging equipment includes a Victron SmartSolar MPPT 150/60 controller, BougeRV solar connectors and a Link Solar cable-entry gland.

The controller manages charging from the roof array into the batteries. Its model numbers describe PV voltage and charging-current limits, while panel wattage describes the array. The roof solar guide explains those ratings and the equipment along that path.

Shore Power, Generators and an Inverter Charger

I used a Victron MultiPlus inverter charger, Veepeak 30A shore-power inlet, VictorsHome changeover switch and Firman dual-fuel inverter generator. The MultiPlus converts battery DC into AC and can use an external AC supply to charge the batteries.

The inlet and generator belong to the external AC side; the inverter supplies AC from stored energy. The AC power guide describes each component’s role.

Wiring and Distribution Connect the System

Bus bars provide common connection points. Branch wiring carries power to individual circuits. Switches provide control, while fuses and circuit breakers provide overcurrent protection for their intended circuits.

My distribution equipment includes Blue Sea bus bars, fuse holders, a Victron Smart BatteryProtect 100A and a Nilight six-gang DC switch panel. The distribution guide covers these parts, cable labels and the arrangements shown in my drawings.

Monitoring Battery Use

I used a Victron SmartShunt 500A for battery monitoring, along with a Raspberry Pi 4, USB hub, VE.Direct-to-USB interface and MK3-USB interface.

The shunt measures current in its monitored path; the monitor uses those readings and configured battery information to estimate state of charge. The monitoring guide explains the readings and the separate roles of the USB interfaces.

Follow the Power Through the Van

This table brings the main equipment together by its job in the van. The illustrated component references follow below.

System roleEquipment I used
StorageTwo Lossigy 400Ah batteries
Solar chargingFour Rich Solar 200W panels; SmartSolar MPPT 150/60
Vehicle chargingTwo Victron Orion chargers, replacing the Renogy
AC conversion and chargingVictron MultiPlus
External AC equipmentVeepeak inlet, VictorsHome switch and Firman generator
Monitoring and interfacesSmartShunt 500A, Raspberry Pi and Victron USB interfaces
LoadsExterior lights, stereo and cameras

Battery Component Reference

Manufacturer reference
LOSSIGY 12V 400Ah LiFePO4 battery shown on the manufacturer product page

LOSSIGY 12V 400Ah Battery

LOSSIGY identifies this battery as a 12V 400Ah LiFePO4 model. I used two Lossigy 400Ah batteries for house-power storage in my van.

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Solar Components

RICH SOLAR 200-Watt Solar Panel

RICH SOLAR 200-Watt Solar Panel

This rigid 200W solar panel has a rectangular frame and rear cable connections.

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Victron SmartSolar MPPT 150/60 Controller

Victron SmartSolar MPPT 150/60 Controller

This SmartSolar controller manages charging from a solar array into a battery system. The 150/60 model designation identifies its 150-volt PV input limit and 60-amp charging-current class.

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Link Solar Double Cable-Entry Gland

Link Solar Double Cable-Entry Gland

This black cable-entry housing brings two cables through separate compression glands. The curved ABS cover sits over the cable entry point.

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Vehicle Charging Components

Replacement charger
Victron Orion-Tr Smart 12/12-30 Charger

Victron Orion-Tr Smart 12/12-30 Charger

This isolated DC-to-DC charger transfers charging power between 12-volt battery systems. The Orion-Tr Smart 12/12-30 model includes Bluetooth access to its settings.

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Former charger — replaced
Renogy 12V 60A DC-to-DC Charger

Renogy 12V 60A DC-to-DC Charger

This DC-to-DC charger transfers charging power between 12-volt battery systems. Its enclosure provides separate input and output terminals for the two sides of the charging circuit.

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AC Power Components

Victron MultiPlus 12V 3000VA Inverter-Charger

Victron MultiPlus 12V 3000VA Inverter-Charger

This MultiPlus combines a 12-volt battery inverter and an AC-powered battery charger in one enclosure. The purchased model belongs to the 3000VA inverter and 120A charger configuration.

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Veepeak L5-30P Shore Power Inlet

Veepeak L5-30P Shore Power Inlet

This shore-power inlet presents an L5-30P twist-lock connection inside a covered housing. Its flange provides the mounting points around the inlet.

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VictorsHome LW28-63 Changeover Switch

VictorsHome LW28-63 Changeover Switch

This rotary cam switch has three selector positions and twelve wiring terminals. The purchased LW28-63 version uses a panel-mounted handle and stacked contact body.

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Distribution Components

Blue Sea 9003E Battery Switch

Blue Sea 9003E Battery Switch

The Blue Sea 9003E is an e-Series rotary battery switch with on and off positions. Its red control turns within a mounting body with rear connection studs.

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DIHOOL 40A Two-Pole DIN-Rail Breaker

DIHOOL 40A Two-Pole DIN-Rail Breaker

This two-pole circuit breaker clips onto a DIN rail and has a linked operating handle. The purchased DIHOOL version is marked 40 amps.

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Otdorpatio 11.42 × 8.27 × 3.94-Inch Junction Box

Otdorpatio 11.42 × 8.27 × 3.94-Inch Junction Box

This Otdorpatio project box is an enclosure for electrical project components. It is the larger junction-box model named in my electrical drawings.

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Monitoring and Interface Components

Victron SmartShunt 500A Battery Monitor

Victron SmartShunt 500A Battery Monitor

The Victron SmartShunt combines a current shunt with Bluetooth battery-monitoring electronics. Its readings are viewed through the VictronConnect app rather than a dedicated front-panel display.

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CanaKit Raspberry Pi 4 8GB Starter Kit

CanaKit Raspberry Pi 4 8GB Starter Kit

This starter kit packages a Raspberry Pi 4 board with case, power and storage accessories. The purchased board configuration has eight gigabytes of memory.

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Victron VE.Direct-to-USB Interface

Victron VE.Direct-to-USB Interface

This interface cable connects a VE.Direct port to USB. It provides a wired data connection for compatible Victron equipment.

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Victron MK3-USB VE.Bus Interface

Victron MK3-USB VE.Bus Interface

The MK3-USB interface connects VE.Bus equipment to a computer's USB port. Its adapter body links the USB cable to the VE.Bus cable socket.

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Lights, Stereo and Camera Components

San-Young LED Work Lights

San-Young LED Work Lights

These SanYoung LED pods provide auxiliary illumination around a van. Their mounting brackets attach the lamp housings to a supporting surface.

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Nilight 71017C-A Curved LED Light Bar

Nilight 71017C-A Curved LED Light Bar

This curved LED light bar combines spot and flood illumination in a wide auxiliary fixture. Its long curved housing forms a separate light assembly from the smaller work-light pods.

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PLZ 10.1-Inch CarPlay Stereo

PLZ 10.1-Inch CarPlay Stereo

This PLZ receiver combines a touchscreen with wireless Apple CarPlay and Android Auto. Audio connections and a camera input bring several dashboard functions into one head unit.

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Ciascy Four-Camera Monitor System

Ciascy Four-Camera Monitor System

This Ciascy kit combines four cameras with a touchscreen monitor and recording functions. A split-screen view displays multiple camera channels together.

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Product listing illustration
Tengchi converter with red, white and yellow RCA input leads and an HDMI output lead

Tengchi RCA-to-HDMI Converter

This powered adapter converts composite RCA video and stereo audio into HDMI. The illustrated version has red, white and yellow RCA input leads and an HDMI output lead.

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Questions About a Camper Van Power System

Can a van charge its house battery while driving?

Yes. A vehicle-charging arrangement can use a DC–DC charger to manage charging into the house battery. My build changed from a Renogy unit to two Victron Orion chargers.

Does every device need the inverter?

No. Devices supplied by an appropriate DC circuit do not need an AC inverter path. AC appliances use the AC side of the system.

Does a bigger battery mean more inverter power?

No. Stored energy and inverter output are separate characteristics. The battery, inverter and connecting circuit each have their own ratings.