Day 106: Roof Storage System - Day 1

Long Form Article

?️ Project Overview

Today marked the beginning of an ambitious project to create a roof storage system for my tools, hardware, and other essentials needed to maintain my camper van while on the road. This storage solution is designed to maximize space and ensure easy access to my tools and supplies.

? Time Spent: 12 Hours

Progress And Steps Taken

1. Initial Design and Planning:
   • Utilized SketchUp to design the storage system tailored to the roof's dimensions.
2. Construction of Simulation Frame:
   • Measured and cut 2x4s to simulate the van’s roof on my patio, ensuring accurate dimensions.
3. Storage Bin Drawer Framework:
   • Constructed a frame for the storage bin drawer with dimensions of 29.75" W x 19 3/16" D x 3 7/8" H.
   • Assembled the box frame using 6" screws and reinforced with galvanized right-angle brackets.
4. Preparation and Assembly of Drawer Base:
   • Prepared the plywood base and drilled it onto the frame.
   • Covered the drawer with a rubber mat to minimize vibration and noise, adhering it with a spray adhesive and securing with screws and washers.
5. Cabinet Frame Construction:
   • Built a 2x4 frame for a cabinet designed to hold two rows of storage bin drawers with total dimensions of 34" W x 20" D x 36" H.
   • Attached drawer sliders for smooth operation.

Plans For Tomorrow

• Continue enhancing and finalizing the roof storage system, focusing on durability and accessibility.

Materials Used

• MYOYAY 1/8in Thick Rubber Garage Floor Mat - https://amzn.to/3JFjjL7
• Steel L Right Angle Bracket - https://amzn.to/3w6j6Oa
• Homz 15-Gallon Durabilt Plastic Storage Container - https://amzn.to/4dceaI2
• 3M Hi-Strength 90 Spray Adhesive - https://amzn.to/3UmrVLY
• Simple Green 13005CT Industrial Cleaner and Degreaser - https://amzn.to/4aSdvdw
• #8 1'' Black Oxide Coated Phillips Wood Screw - https://amzn.to/3QhQbxf
• Steel Flat Washer, Black Oxide Finish - https://amzn.to/4aQyUU7
• #6 x 1/2'' Stainless Flat Head Phillips Wood Screw - https://amzn.to/4a0piFq
• #6 Washers Flat - https://amzn.to/3Jz6m5F
• 2 in. x 4 in. (1 1/2" x 3 1/2") Wood - https://amzn.to/4b6UmnJ
• Plywood Panel - https://amzn.to/4d9vkpR
• Full Extension Drawer Slides 20" (10 Pair) - https://amzn.to/3UytnvZ

Tools Used

• Dewalt DCD794B 20V MAX ATOMIC COMPACT SERIES Brushless Lithium-Ion 1/2 in. Cordless Drill Driver - https://amzn.to/3xdrGLh
• DEWALT Titanium Nitride Coated Drill Bit Set, Pilot Point, 21-Piece - https://amzn.to/3TBApOS
• 9.0Ah Replacement for Dewalt 20v/60v Max Battery - https://amzn.to/3PHncTz
• DEWALT 20V MAX Cordless Impact Driver Kit, Brushless, 1/4" Hex Chuck, 2 Batteries and Charger (DCF787C2) - https://amzn.to/3vw5dbP
• NEIKO 10048A Security Bit Set 100-Piece Set - https://amzn.to/4aGL1mj
• DEWALT 20V MAX Battery, 6 Ah - https://amzn.to/4b22KVt
• Bearings Equipped Wheel Roller - https://amzn.to/4dao1yd
• DeWalt Tape Measure - https://amzn.to/3UmuYDU