Camper Van
Freedom.

Fasteners & Mounting · My build experience

Quarter-Twenty Slide-In T-Nuts

I had to undo bolts I had already tightened because the roof-rack T-nuts could only slide in through an opening. That made hardware insertion a real part of planning the light-bar assembly.

By Steven Smith · Camper Van Freedom

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The drilled connectors and hardware joining my added extrusion to the rack.
The drilled connectors and hardware joining my added extrusion to the rack.

Why I bought it

The light-bar mount joined added 2020 extrusion to the existing rack. Each profile needed its own nuts and bolts, with quarter-twenty hardware on the rack side.

The slide-in nuts were included in my materials for that work. Unlike the small nuts in the added extrusion, the rack nuts could not simply be dropped into the slot.

How I used it in my camper van

I joined the two extrusion profiles with three short drilled connectors. When I needed another rack T-nut, I discovered that it had to slide in from a wide opening on one side of the extrusion.

I undid bolts I had previously tightened so I could insert the next nut. Once it was in the channel, I found it easy to bolt into. The small 2020 nuts presented the opposite problem: insertion was easier, but they moved and spun during bolt starting.

The two extrusion profiles fitted together in the light-bar mounting assembly.
The two extrusion profiles fitted together in the light-bar mounting assembly.

My review

The frustration was the sequence, rather than turning the bolt once the nut was positioned. A missing nut sent me back through already assembled hardware.

This was one of the useful differences between the two extrusion systems in my build. The slot hardware affected how I put the parts together, even though both sides of the connector looked simple in the finished mount.

I learned to account for the next nut before tightening the hardware that blocked its insertion path.

Alternative products

Two alternatives to compare

The 80/20 3204 uses a standard slide-in shape; the 3923 uses a roll-in shape with a ball spring. Insertion method is the useful distinction here. My experience with reopening the assembly explains why access to the slot matters when choosing the hardware format.

80/20 3204 Slide-In T-Nuts

80/20 3204 Slide-In T-Nuts

These quarter-twenty steel nuts use a slide-in profile for 10-series extrusion. Their threaded openings provide attachment points inside the slot.

View on Amazon
80/20 3923 Roll-In T-Nuts

80/20 3923 Roll-In T-Nuts

These quarter-twenty steel T-nuts use a roll-in profile with a ball spring. Their rounded shape provides another insertion arrangement for 10-series extrusion slots.

View on Amazon

Questions from my build

What forced me to undo the bolts?

I needed to slide another nut into the rack channel through its opening.

How did the nut behave once positioned?

My notes say it was easy to bolt into after it was in the channel.

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