Camper Van
Freedom.

Cutting & Abrasives · Build notes & Amazon options

Bi-Metal Hole Saw Kit for My Van Build

A bi-metal hole-saw kit was part of the cutting equipment I bought for the van project.

By Steven Smith · Camper Van Freedom

Read my build notes ↓
Bi-Metal Hole Saw Kit for My Van Build

My purchase and Amazon option

A bi-metal hole-saw kit was part of the cutting equipment I bought for the van project.

The featured Amazon option is Milwaukee 49-22-4185 Hole Saw Kit.

Where it fits my build

My Day 87 plan put the body openings ahead of the aluminum framing, flooring and wall panels. I specifically included the shower drain and the openings for three water tanks in that order of work.

I removed cargo tie-down hardware to leave mounting points for the extrusion framing, and removed door trim for the later insulation and paneling. SketchUp helped me plan how those separate jobs would fit together.

The cargo floor during my preparation session before sound deadening.
The cargo floor during my preparation session before sound deadening.
Removing stuck-on residue during the floor cleanup.
Removing stuck-on residue during the floor cleanup.

My build notes

The useful part of this diary entry is the sequence. I wanted to finish the drilling while the interior metal was bare, so later work would not mean opening finished surfaces again.

The photographs show my preceding floor-preparation session. Sweeping, washing and removing residue created the starting point for the interior work I described next.

I planned the openings and mounting access before enclosing the interior.

Alternative products

Two alternatives to compare

Milwaukee and DEWALT package several hole-saw sizes together. Luckyway provides another kit format, with the included sizes defining the openings each set can cut.

DEWALT D180005 Hole Saw Kit

DEWALT D180005 Hole Saw Kit

This DEWALT kit combines hole saws with quick-change mandrels and pilot bits. Its range of saw diameters provides several circular-opening sizes.

View on Amazon
Luckyway Hole Saw Kit

Luckyway Hole Saw Kit

This Luckyway set groups circular hole saws with supporting mandrels and pilot bits. The assortment supplies several diameters for cutting round openings.

View on Amazon

Questions from my build

What water-system work did I plan early?

My Day 87 notes name the shower drain and the openings for three water tanks.

What do these build photographs show?

They show my cargo-floor preparation before the later interior build-out stages.

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