Panels & Trim · My build kit

Falken Black Composite Panel 12-by-60

I made the heater cover from black aluminum composite sheet and liked how it cut and looked. This longer Falken panel is another purchased size in that material family.

By · Camper Van Freedom

Read my build notes ↓

The Item in My Kit

I bought Falken Black Composite Panel 12-by-60 as part of my camper van equipment.

I made the heater cover from black aluminum composite sheet and liked how it cut and looked. This longer Falken panel is another purchased size in that material family.

Laying Out the Front and Triangular Sides Before Cutting

  1. I made the heater-cover front from black aluminum composite sheet.
  2. I cut two triangular side pieces to meet the angled seat platform.
  3. I joined the pieces with brackets and screws, then fitted the vent-facing cover.
The cover and vent arrangement behind the passenger seat.
The cover and vent arrangement behind the passenger seat.
My black composite cover panel during the heater-cover work.
My black composite cover panel during the heater-cover work.

My Experience Cutting This Panel

By

I used a lot of Falken Design aluminum composite panel in my van build and cut it with the metal blades from my WORKPRO jigsaw set.

My Jigsaw Blade Experience

Product Details And Van-Build Uses

SpecificationProduct Detail
Purchased materialFalken aluminum-composite panel
Purchased size12 × 60 inches
Current linkSeparate current Amazon panel option

A long composite-panel blank can provide several pieces for a cover when the cutting layout is planned together. Mark the main face, side pieces and offcuts before making the first cut, leaving space for the blade path between them. Keep the visible faces oriented consistently and mark the back of each piece with its location. Drill the attachment holes after checking the assembled outline. This helps a front face and angled sides meet neatly without assuming that the remaining offcut will fit every smaller part.

Exact Retailer Product Reference

Related: Falken Black ACM: Cutting A Removable Cover

Why Lay Out All The Pieces Before Cutting?

The layout shows whether the faces and side pieces fit the available sheet while allowing room for the cuts.

Alternative products

Two Alternatives to Compare

The two Falken alternatives provide shorter sheet dimensions in the same material family. Sheet size changes the layout of the front face and side pieces before cutting.

ProductWhat distinguishes itPurchase link
Black Aluminum-Composite Panel, 12 by 60 InchesBlack aluminum-composite sheet, twelve by sixty inchesView on Amazon
Falken Black Aluminum Composite Panel (alternative)Shorter Falken black composite panel — size variantView on Amazon
Falken Black Aluminum Composite Panel (alternative)Twelve-by-thirty-six-inch Falken sheet — size variantView on Amazon
Falken Black Aluminum Composite Panel

Falken Black Aluminum Composite Panel

This black aluminum-composite panel provides flat sheet material for interior fabrication. It can be cut into panels, covers and other shaped components.

View on Amazon
Falken Black Aluminum Composite Panel

Falken Black Aluminum Composite Panel

This aluminum-composite sheet can be cut into lightweight trim or nonstructural panels for a camper-van interior. Its finished face can reduce finishing work when a black surface suits the design.

View on Amazon

Questions From My Build

How Did I Cut This Panel During My Build?

I used a lot of Falken Design aluminum composite panel in the van and cut it with the metal blades from my WORKPRO jigsaw set.

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