Camper Van
Freedom.

Fasteners & Mounting · My build experience

Aluminum Flat-Bar Bracket Stock

I cut and drilled flat aluminum plates to raise the small LED lights above the extrusion. The diary records using two plates per light in that part of the roof project.

By Steven Smith · Camper Van Freedom

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A small LED light positioned above the extrusion with custom mounting pieces.
A small LED light positioned above the extrusion with custom mounting pieces.

Why I bought it

The small LED lights needed their mounting position arranged above the added extrusion. Flat aluminum stock gave me material for the custom plates used at those lights.

This was another small fabrication task within the larger roof project. The plates worked with the extrusion, mounting hardware and light brackets rather than being a stand-alone assembly.

How I used it in my camper van

I cut the flat plates to size and drilled their mounting holes. The original steps describe two plates per light to lift the small LED lights into the intended position.

I fitted two lights on the passenger-side extrusion during that session. Later camera-mount work also involved making small flat and angled bracket pieces around the equipment and its mounting holes.

A close view of small bracket pieces at one of my roof-mounted cameras.
A close view of small bracket pieces at one of my roof-mounted cameras.

My review

The useful role of flat stock in my build was being able to make the plate shape and hole arrangement around the light position. The photo shows the light with its custom mounting pieces below it.

This kind of work required more than choosing a piece of metal. Measuring, drilling and fitting the plates were part of getting the light into position, alongside the bolts and extrusion hardware.

I used two custom plates per light to arrange the height above the extrusion.

Alternative products

Two alternatives to compare

The DOUYUDAO bars use a narrower flat profile than the material in my list. The uxcell set uses a thicker profile. Width, thickness and the hole layout distinguish these stock options when planning a small drilled mounting plate.

DOUYUDAO Aluminum Flat Bars

DOUYUDAO Aluminum Flat Bars

These aluminum flat bars provide short lengths of rectangular stock for fabrication. Their flat faces can be cut and drilled into small plates and mounting pieces.

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uxcell Aluminum Flat-Bar Set

uxcell Aluminum Flat-Bar Set

These aluminum flat bars provide rectangular metal stock in short lengths. Their thicker profile offers another material blank for making drilled plates and mounting pieces.

View on Amazon

Questions from my build

What did I make from the flat stock?

Small drilled plates for positioning the LED lights above the extrusion.

How many plates did I use per light?

The original steps record two plates for each light in that part of the project.

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