Cutting & Abrasives · My build experience

DEWALT DW8062 Cut-Off Wheels: My Van Metalwork Kit

The grinder was one of several tools I used to make the heater floor opening. My DW8062 metal cut-off wheels belong to that cutting kit, followed by filing, sanding and checking the fit.

By · Camper Van Freedom

View DW8062 wheels on AmazonSee my build photos ↓

What Matters for This Job

  • Cutting the floor was followed by edge finishing.
  • Later roof work also involved repeatedly shortening bolts.
  • The alternatives compare diamond-rim and bonded-wheel construction.

The Build Behind This Item

The floor cut began with the heater layout and drilled access. I used the saw and grinder during removal, then moved on to finishing the opening rather than treating the rough cut as a completed fitting.

The roof-camera work brought a separate fitting lesson: I kept modifying bolts and planned to buy shorter ones. That note is useful when organizing consumables, because choosing the hardware length could remove some of the repeated trimming from the next session.

The floor opening after the cutting and surface-finishing stages.
The floor opening after the cutting and surface-finishing stages.

Cutting Was Followed by More Fitting Work

  1. I marked and started the floor opening with a drill.
  2. I used the saw and grinder as the opening was made, then finished the edges.
  3. During the roof-mount work I planned to buy shorter bolts after repeatedly shortening the hardware I had.
A roof camera mount assembled from extrusion, custom brackets and hardware.
A roof camera mount assembled from extrusion, custom brackets and hardware.

Camper Van Project Applications

A cut-off wheel is a consumable for a particular cutting operation. Diameter, arbor, thickness and rated speed need to be considered together. Steven's experience of wearing through cheaper wheels provides a use-based comparison rather than a prediction of how many cuts another buyer will obtain.

For a wider view of the build kit, see my van conversion tool checklist and budget versus professional tool comparisons.

Manufacturer Specifications And Instructions

SpecificationManufacturer Detail
ModelDW8062
Wheel Diameter4-1/2 inches
Thickness.045 inch
Arbor7/8 inch
Catalog Maximum Speed13,300 RPM

The catalog distinguishes DW8062 from similarly named DW8062A and DW8062S wheels. Diameter, thickness and arbor are separate measurements, so a shared brand or nearly identical model name is not enough to identify an attachment.

Manufacturer Product Reference

My Experience with This Tool

By

These are great cut-off wheels, and I'd recommend them. I used my DEWALT grinder so often that I went through a lot of them, and they lasted longer than the cheaper wheels I tried.

The cheaper wheels wore down faster, and under heavier work they tended to splinter and develop jagged edges in a way the DEWALT wheels didn't.

My DEWALT grinder review covers how much I relied on that tool during the build.

Watch My DEWALT DW8062 Cut-Off Wheel Review

My narrated review covers the cut-off wheels I used frequently during the build, how they lasted compared with cheaper wheels I tried and the repeated bolt trimming I would try to avoid.

Review and van-build photographs: Steven Smith / Camper Van Freedom. Product reference images: DEWALT, Diablo and Norton. Illustrative workshop footage: Ono Kosuki / Pexels and Gustavo Fring / Pexels.
Read The Video Transcript

Hi, I'm Steve Smith with Camper Van Freedom. These are the DEWALT D W eighty sixty-two metal cut-off wheels from my van-build kit. I used my DEWALT grinder often enough to go through a lot of these wheels. They lasted longer than the cheaper wheels I tried, and I recommend them based on that use.

The D W eighty sixty-two is the four-and-a-half-inch wheel with a point-zero-four-five-inch thickness and a seven-eighths-inch arbor. Those are three separate measurements: the outside diameter, the thin edge and the center opening. The diagram separates them so that a nearly identical model name does not hide a different wheel specification.

My original DEWALT grinder was the D C G four-twelve B. The matching manufacturer picture identifies that tool. It is separate from the newer grinder buying option on my linked tool page. My review of these wheels comes from repeated use during the build, rather than a promise of a fixed number of cuts.

The cheaper wheels I tried wore down faster. Under heavier work, they also tended to splinter and develop jagged edges in a way these DEWALT wheels did not in my use. That difference is why I kept using the DEWALT wheels, even though I still went through a lot of them. I found them to be great cut-off wheels and would recommend them.

My floor-opening photograph shows the result after cutting and surface finishing. The heater-opening work involved more than one cutting tool, and the rough opening was followed by finishing and checking the fit. The photograph is my actual project context. Cutting a part and having it ready to fit were separate stages.

The roof-camera mount brought another lesson. I kept shortening bolts and planned to buy shorter ones. That changed the question from how many consumables I needed to which hardware lengths would avoid some of the repeated trimming. This illustrative workshop footage shows measuring and holding a workpiece, alongside my actual mount photograph.

My page compares two different wheel constructions. The Diablo diamond metal cut-off disc has a diamond-bearing rim. The Norton metal cut-off wheels use a bonded abrasive format, like the general construction category of my DEWALT wheels. Those are buying alternatives, not extra firsthand wheel-life tests. Their matching pictures make the construction difference easier to compare.

Thanks for watching. I'm Steve Smith with Camper Van Freedom. My full DEWALT D W eighty sixty-two review, related grinder page, matching product pictures and current Amazon buying options are linked below. My takeaway is that these wheels lasted longer than the cheaper ones I tried, and reducing avoidable cuts was another way to get more from the metalwork kit. Until next time.

Watch This Review On YouTube · English Captions (VTT) · Download The Transcript

DEWALT DCG412B original-model grinder in the manufacturer reference image
The DCG412B is the original grinder in my review. My Grinder Review And Current Buying Option. Image: DEWALT DCG412B product sheet.

My Takeaway for Choosing the Kit

I would compare these wheels as part of the whole cutting-and-fitting setup. The DEWALT and Norton options use bonded abrasive wheels, while Diablo uses a diamond-bearing rim. Wheel construction is the useful buying distinction here. The strongest lesson from my work was to reduce avoidable cuts by choosing better-fitting hardware lengths.

Alternative products

Two Alternatives to Compare

The Diablo alternative uses a diamond-bearing metal-cutting rim. The Norton option uses bonded abrasive cut-off wheels. Their wheel construction is the key difference to compare with the conventional DEWALT cut-off discs in my tool list.

ProductWhy compare this optionPurchase link
DEWALT DW8062 Metal Cut-Off WheelsConventional bonded cut-off discs in my metalwork kit.View DW8062 wheels on Amazon
Diablo Diamond Metal Cut-Off Disc (alternative)Diamond-bearing rim instead of a conventional bonded edge.View on Amazon
Norton Metal Cut-Off Wheels (alternative)Another bonded abrasive metal cut-off wheel option.View on Amazon
Diablo Diamond Metal Cut-Off Disc

Diablo Diamond Metal Cut-Off Disc

This diamond metal-cutting disc uses a diamond-bearing rim rather than a conventional bonded abrasive edge. It provides a different wheel construction for metal-cutting work.

View on Amazon
Norton Metal Cut-Off Wheels

Norton Metal Cut-Off Wheels

These abrasive cut-off wheels are made for metal-cutting work with an angle grinder. Their bonded-wheel format offers another consumable option for trimming metal parts.

View on Amazon

Questions From My Build

How Did These Wheels Compare With Cheaper Ones I Tried?

They lasted longer in my use. Cheaper wheels wore down faster and tended to splinter or develop jagged edges under heavier work.

Did I Use Many Of These During The Build?

Yes. I relied on my DEWALT grinder often and went through a lot of these wheels. I would recommend them based on that use.

Related Reviews From My Build

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