80/20 And 2020 Aluminum Extrusion (Comparison, Diagrams)
2020 Series Aluminum Extrusion (European Standard) Profile Dimensions: The 2020 series aluminum extrusion typically has a square cross-section of 20mm x 20mm. This measur…
Build Guides
Interior & Materials
Find the guides, diagrams and source references for this part of your build.
Interior & Materials
Rear Door Storage DIY (Ideas)
https://www.fordtransitusaforum.com/threads/hanging-weight-on-rear-doors-limit.82236/ https://www.fordtransitusaforum.com/threads/rear-door-hinge-brackets.94326/
Quick Release Attachments For 2020 Aluminum Extrusion (Explanation)
Yes, there are quick-release attachments designed for use with 2020 aluminum extrusions, which facilitate rapid assembly, disassembly, or reconfiguration of structures bu…
DIY Draw Bridge Bed System With 2020 Aluminum (Ideas, Images)
https://vandoit.com/moov/ https://a.co/d/b5SQaZ7 - Possible Hinge System https://a.co/d/4nTqqh7 - Possible Gas Struts Appears like I can use regular door hinges from VanD…
DIY Sitting/Standing Desk Mounted In 2020 Aluminum (Ideas)
https://www.instructables.com/Automatic-SitStand-Desk/ https://a.co/d/4RSrEGD Use the Black Sitting/Standing Desk Motor I already have Make the bottom of the desk float s…
Mounting 2020 Aluminum Extrusion And/Or L Track To Floor Of Van
Mounting 2020 aluminum extrusions to the floor of your van for a build-out or conversion involves ensuring stability, safety, and avoiding damage to the van's structure. …
Thermal Bridging And Mounting 2020 Aluminum Extrusion With Rivets In Van Walls (Explanation)
Forum Post https://www.fordtransitusaforum.com/threads/looking-for-options-to-insulate-thermal-bridge.88445/ Explanation Isolating metal siding from aluminum extrusion fr…
Curved 2020 Aluminum Pieces For Upper Cabinets (Ideas, Images)
https://a.co/d/6qo5Sql
DIY Aluminum Extrusion Interior Framing For Camper Van (Links, Example Images)
https://vandoit.com/moov/
DIY Fitting Panels Into The Slots Of Aluminum Extrusion To Build Cabinets (Links, Example Images, Explanation)
Links https://toolguyd.com/adding-side-panels-to-modular-tool-cabinet-dusty-tools-shop-organization-part2/ https://engineerswhovanlife.com/fastening-panels-to-8020/ Image…
Interior Wall Panel Options
Largest, Best Reviewed, and Best Pricing on Amazon Falken Design Aluminum Composite Panel Black, 24"x 36", 1/8" Thick https://a.co/d/8iO0HdF $14.38 Much less expensive th…
Counter Top Options
Largest, Best, and Least Expensive Home Depot 3/4 in. x 4 ft. x 8 ft. Melamine White MDF Panel https://www.homedepot.com/p/Veranda-3-4-in-x-4-ft-x-8-ft-Melamine-White-MDF…
Rules For Using Aluminum Extrusion (By Priority)
You won't be able to follow all these rules all the time. That's why they are listed by priority. 1. Do not buy 80/20 brand Aluminum Extrusion or accessories 80/20 is ext…
DIY Cabinets
Use The Same MDF Paneling for Cabinets as I do for Counter Tops Use the below 3/4" paneling all around the van instead of using the 1/8" Instead of sliding the panel into…
Water System Ideas
Place water components in modular 2020 framing, and put some type of waterproofing around it, especially on the floor of it. Put a pan under ALL of the water system compo…
Repairing Aluminum Extrusions: Overcoming A Drive-Thru Incident
Learn how to repair accidental damage to aluminum extrusions in a camper van, featuring a detailed guide on fixing 8020 aluminum extrusion after a low-clearance incident.